SWD AG · Swiss stator & rotor technology
For drive · automation · motor manufacturers

Integrate more.
Build less.

The lamination stack — the magnetic core of your motor — engineered to do more.

Most drives treat the lamination stack as a passive core stamped to a drawing. We turn it into a design surface — with assembly features engineered in, and, when it makes sense, the stack itself becoming the housing. Motors with unique characteristics, fewer parts, fewer process steps.

Exploded blueprint of an SWD lamination stack with annotated integrated assembly features
DWG · EM-LAM-120-72-A1SWD · CH
Series-proven — multiple BPS®/EPS® production lines in operation1,000,000+ bonded segments producedDecades of Swiss stator & rotor expertise
Swiss precisionCo-engineering partnerFrom feasibility to seriesIntegrated assembly featuresStack-as-housingSegmented laminationstool life up to 50 M strokesup to 95% OEEFrom idea to industrializationSwiss precisionCo-engineering partnerFrom feasibility to seriesIntegrated assembly featuresStack-as-housingSegmented laminationstool life up to 50 M strokesup to 95% OEEFrom idea to industrialization
01The reframe

A different starting question

What if the lamination stack did more than its job?

In most drives it’s a generic core, stamped to a drawing — with the housing, brackets and assembly features added later, in separate steps, by other suppliers. At SWD we start upstream of the drawing. We engineer functions into the part itself, so the motor gains characteristics you couldn’t get otherwise, and everything downstream — machining, assembly, logistics — gets simpler and cheaper.

02Conventional → SWD

Same motor brief.
A fundamentally simpler part.

Two ways to answer the same specification. One assumes the part is fixed and the rest of the motor works around it. The other lets the part do more, so the rest of the motor can do less.

Before · Industry standard

Conventional stack

Stamped to a drawing

REV. A
  • Generic full-circle stamping
  • Up to ~50% material wasted
  • Housing & features added separately
  • Many process steps across suppliers
  • Standard motor performance
Fixed part. Everything else adapts.
After · SWD

SWD integrated stack

Engineered as a system

REV. B
  • Segmented & function-integrated
  • ~50% / near-half material
  • Assembly features built into the part
  • The stack IS the housing (where it fits)
  • Motors with unique characteristics
Part does more. Everything else simplifies.
03Engineering possibilities

Design freedom, engineered into the part.

What we deliver for makers of industrial automation motors, special pumps, machine-tool motors and custom drive solutions.

Challenge us
01

Stators with integrated assembly features

Alignment, mounting and interlock geometry stamped in — not bolted on later.

02

Lamination stacks that double as the housing

Where geometry allows, the stack becomes the structural shell — parts and process steps disappear.

03

Fewer process steps through better steel packages

Cleaner, tighter packages that don't need re-machining to hit tolerance.

04

Machined & high-precision stators and rotors

Mechanical finishing under one roof for concentricity that assembly can rely on.

05

Micromotors, microsegments & laminar specials

Down to the high-slot-count, small-diameter geometries most stampers won't quote.

06

Motors with unique characteristics

Torque, thermal and acoustic behaviour tuned at the lamination level, not at the drive.

04Commercial payoff

Better engineering that also costs less to build.

Design decisions engineers care about. Numbers procurement can defend.

−N
steps
Fewer process steps

Integrated features remove downstream operations — lower assembly cost.

~50%
material
~50% / near-half material

Segmented layouts cut electrical-steel waste — lower part cost and CO₂.

1/100 mm
tolerance
Tighter tolerances

Cleaner packages assemble faster with fewer rejects and rework loops.

up to 95%
OEE
Delivery reliability

Tool life up to 50 M strokes and up to 95% OEE — series you can plan around.

Segmented SWD stator on an engineering workbench with technical drawing overlay
Made in Switzerland
05Why SWD

Not a stamping shop.
A co-engineering partner.

Classic stampers build the drawing you hand them. We start earlier — engineering the part and the process together, so the motor comes out more capable and cheaper to build at scale. Decades of Swiss expertise in material, tooling, process, machines and production data, all sitting under one roof.

Heritage
Swiss precision
Model
Co-engineering
Focus
Stator & rotor

“Bring us the motor you can’t buy off the shelf. We’ll help you build the part that makes it possible — and the process that makes it profitable.”

SWD Engineering
06Process

From concept to running series.

One team, four milestones. No handoffs between engineering and industrialization.

  1. STEP 0101/04

    Co-engineering talk

    Bring the motor brief or the stack you already build. We map what's worth changing.

  2. STEP 0202/04

    Concept & feasibility

    Design proposals with material, tolerance and process implications quantified.

  3. STEP 0303/04

    Prototype & validation

    First articles, measured against your acceptance criteria — not ours.

  4. STEP 0404/04

    Industrialization

    Series production at SWD, or transferred to your own site with our tooling and data.

07Final brief

Challenge our engineers.

Bring us your drive concept — or the stack you build today. We’ll show you what’s possible, and what it saves.

Industrial automation line with electric drives and robotic assembly cells
  • Response from a real engineer, not a rep
  • NDA-friendly — send us as much or as little as you want
  • Feasibility feedback within one working week
Form · CO-ENG-001

Co-engineering request

Confidential
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